Mechanical Division

Mechanical production was established for Foxconn’s internal purposes over 20 years ago here in the Czech Republic. Over time, the mechanical division became increasingly focused on external customers, helping them develop/produce their own products. Currently, we plan to further expand these activities and offer cooperation to even more companies.

Marián Stuľák

Marián Stuľák

Operations Manager

Introduction

The mechanical division is a key part of our business. We specialize in 'High-Mix Low-Volume' manufacturing. That means we can produce high-quality products even in small quantities. We offer short production lead times, manufacture products of various sizes, and utilize a wide range of technologies and processes. Our production focuses primarily on European markets.

We can adapt to various customer needs. Additionally, we provide DFM & NPI Support. This includes services related to product development and design, cost optimization for manufacturing, and introduction of new products to the market. Our state-of-the-art technologies, highly qualified staff, and long-standing experience makes us a reliable partner in mechanical manufacturing.

Our strengths include:

  • A stable company with a base in the Czech Republic (over 20 years of history)
  • Custom and serial production
  • Meeting high quality requirements
  • Short lead times for complex products (energy storage systems, racks, etc.)
  • Europe-wide supply chain solutions including logistics and storage
  • Tailored solutions prepared directly for customers

Cooperation with us

orchestr

Orchestra

In our company, employees are valuable members of the team. We compare them to members of an orchestra who must collaborate to achieve perfection. Each employee has their unique abilities and skills that contribute to the success of the entire team. The new look of our mechanical division reflects the importance of teamwork and each individual position. We believe that collaboration and mutual support are key to achieving our goals and the success of our business.
automatizace

Automation

Automation of production processes is essential for reducing production costs, which leads to a lower unit cost for customers. Thanks to automation of production processes, production becomes more efficient and less labor-intensive, allowing manufacturers to produce higher volumes over shorter time periods. Automation also leads to higher production quality, which improves customer satisfaction and allows companies to gain a competitive advantage in the market.
business-inteligence_1

Business Intelligence

Business Intelligence (BI) is the process of obtaining, analyzing, and presenting data in a form that supports decision-making in the business environment. With BI, it is possible to get the latest business and performance information, which allows data-driven decision-making and optimization of business processes. Thanks to real-time analytics, the information obtained from BI can be used exactly when it is needed, allowing for a quick and effective response to changes in the business environment. BI also enables businesses to identify and understand trends and patterns in data, which can lead to discovering new opportunities and gaining a competitive advantage in the market.
vertikalni-integrace-2_2

Vertical Integration

Foxconn is proud of its vertical integration. Thanks to this, we can offer high-quality products and services that are in line with our standards. We have up to 10 levels (1-10) of different combinations of multiple production stages, which are commonly provided by separate companies. In our case, they are all performed within our competence (cutting and bending, surface treatment, mechanical assembly, assembly of the main PCBA board, configuration, testing/burn in, and final product assembly).
supply-chain_1

Supply Chain

Foxconn supports worldwide door-to-door delivery using all forms of transportation (ocean, rail, air, road). We provide a complete inbound delivery management, including shipment tracking and traceability. We offer customs clearance for various customs regimes in the CZ/EU. We run an E2E supply chain operated from the heart of Europe. Foxconn can offer full logistics management, fast delivery time, and cost-effective transportation across Europe.

Technology empowers

Automated technology in mechanical manufacturing provides high precision, speed, and repeatability of production processes. This leads to lower costs and increased production efficiency. Automation also allows production of complex products with high quality and consistency. The flexibility of manufacturing processes enables quick response to changes in market demand. Overall, automated technology brings benefits for both manufacturers and customers.

Hard-tool-vstrikovani-plastu

Hard tool,
plastic injection molding

Hard tooling technology is used to manufacture metal parts for a wide range of applications, including automotive, aerospace, medical, and electronics industries. This technology can produce high-quality, high-volume metal parts with narrow tolerances and complex shapes. The injection molding technology has several advantages, including the ability to produce large quantities of identical parts quickly, with high precision and consistency. It is used to manufacture a wide range of products – small consumer goods such as toys, electronic components, automotive parts, and medical devices.
Laserove-paleni-vysekavani-ohybani-nytovani

Laser cutting,
punching, bending, riveting, ...

Soft tooling is a valuable capability for manufacturers. It allows them to create parts quickly and inexpensively while maintaining a high degree of precision and quality. It is particularly useful for the 'High-Mix Low-Volume' production method. There are several technologies associated with soft tooling solutions, such as laser cutting, NCT punching, drilling, burr removal, bending, and others.
svareni

Welding,
aluminum welding (CMT)

Welding is a manufacturing process that involves joining two or more pieces of metal together using heat and/or pressure. There are several types of welding methods, each with its own advantages and limitations. Foxconn uses the CMT technology. A key advantage of CMT welding is its low thermal input. The pulsed arc helps to reduce heat input, resulting in less deformation, less material distortion, and less residual stress on welded parts. The pulsed arc helps to control the amount of deposited filler metal, leading to consistent and precise welds. The technology also allows better control of the welding process, resulting in fewer defects and higher quality welds.
praskove-lakovani_1

Powder coating

Powder coating is a finishing process that involves applying dry powder to a surface (typically metal) and then curing it in an oven. The powder is electrostatically charged, which causes it to stick to the surface. Powder coating provides a durable, long-lasting surface that is resistant to chipping, scratching, and fading. The finish can be matte, glossy, or textured, depending on the desired appearance. Overall, powder coating is a versatile and effective method of final finishing that provides many advantages over traditional surface-finishing methods. Due to its durability, aesthetics, and effectiveness, it is a popular choice for manufacturers in many sectors of industry.

Multi-level assembly

Multi-level assembly refers to a manufacturing process that involves assembling products or components at different levels of complexity. Multi-level assembly can help improve efficiency by breaking the manufacturing process down into smaller, more manageable steps. This can help reduce overall production time and costs. By breaking the manufacturing process down, multi-level assembly can help improve efficiency, accuracy, and customization, while also ensuring a high-quality end product.

Products

These technologies are widely used in various industrial sectors and enable the production of different products with different functions and properties. For example, in the automotive industry, they are used for producing interior parts, air conditioning units, and aluminum frames. In the consumer goods industry, they find application in the production of covers, light guides, with hard tool technology, and even large series of one type of product. In the electronics industry, they are typically used as enclosures for electronic devices, including components installed inside the unit. Welding, riveting, and bending enable the production of bases. Powder coating protects the surface, and together with multi-level assembly, we can even produce energy storage systems.

energy-storage-system

Energy storage systems

automotive

Automotive

elektronics

Electronics

rack-2

Rack, server

Spotrebni-zbozi

Consumer items

Certificates

Our certifications prove the quality of the delivered products that meet strict standards and requirements.

ISO 9001 Quality management system (QMS)
ISO 14001 Environmental management system (EMS)
ISO 45001 Occupational health and safety management system (OHSMS)
ISO 13485 Quality management system for medical devices
ISO 50001 Energy management system for reducing energy consumption
TAPA Security requirements for cargo transportation and protection of assets during logistics operations
ČSN EN ISO 6520 Welding and related processes - Classification of geometric imperfections in metallic materials
ČSN EN ISO 10042 Welding - Arc-welded joints in aluminum and its alloys
ČSN EN ISO 3834 Quality requirements for fusion welding of metallic materials
ČSN ISO/TR 15608 Welding - Guidelines for grouping of materials
ČSN EN ISO 14554 Quality requirements for welding - Resistance welding of metallic materials
ČSN EN 1090-3 Execution of steel structures and aluminum structures"

Sustainable Operations = EPS + ESG

Key Targets

2050

ACHIVE NET ZERO EMISSIONS

> 50%

GREEN POWER BY 2030

2025 REDUCE BY 21 %

2030 REDUCE BY 42 %

2035 REDUCE BY 63 %

100%

SET UP MONITORING SYSTEM FOR INDUSTRIAL WASTEWATER DISCHARGE

Sustainable Operations = EPS + ESG

Key Targets

> 60%

PLASTIC RECYCLING RATIO IN ALL CAMPUSES

> 6%

REDUCE WATER INTENSITY

> 5%

AT LEAST 5 CAMPUSES ARE AWARDED UL 2799 GOLD-LEVEL CERTIFICATION OF ZERO WASTE

> 0 PIECE

MAJOR ENVIROMENTAL POLLUTION INCIDENT

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